Volvo Issues Global Recall for 40,000+ EX30 Electric SUVs Amid Battery Overheating Fears
Volvo is recalling over 40,000 EX30 electric SUVs globally due to battery overheating risks that could cause fires, affecting models with cells from a Geely-Sunwoda join…
Volvo, under its parent company Geely, has launched a global recall of more than 40,000 EX30 electric SUVs due to risks of battery overheating that could lead to fires. The recall affects 40,323 units of the Single-Motor Extended Range and Twin-Motor Performance variants, which are equipped with high-voltage battery cells from Shandong Geely Sunwoda Power Battery Co., a joint venture affiliated with Geely.
The decision follows an incident in November 2025, when an EX30 caught fire at a dealership in Maceió, Brazil, sparking concerns over battery safety. Volvo confirmed the recall to Reuters and said it is contacting affected owners to explain the necessary fixes. After the announcement, Volvo's stock fell 4%. Analysts estimate that replacing the battery modules could cost up to $195 million, excluding additional logistics or labor expenses.
Beginning in December, Volvo instructed EX30 drivers in more than a dozen countries—including the United States, Australia, and Brazil—to limit charging to 70% and avoid parking near buildings to reduce fire risks. This measure has reduced vehicle range and frustrated owners. Volvo is providing free battery pack replacements, stating that the supplier has corrected the production defect and delivered improved cells.
The recall concludes a recent 608 million yuan (about $89 million) settlement in a lawsuit between Geely's Viridi E-Mobility Technology and Sunwoda. Separately, Geely is recalling 38,277 Zeekr 001 vehicles for similar issues with Sunwoda batteries. Owners are advised to continue following the 70% charging limit until repairs are completed.